First Look: Samos Pro Safety Controller (S2E15)

This week Shawn Tierney hosts Michael Warren from Wieland Electric in studio to demonstrate the SAMOS PRO Safety Controller in episode 15 of The Automation Show Season 2: #Automation #IndustrialAutomation #InsightsInAutomation Watch The Automation Show: Samos Pro Safety Controller Listen to The Automation Podcast from The Automation Blog: Show Notes: Thanks to Michael for coming out to our office, and to Wieland for sponsoring this episode! For more information about the SAMOS Pro Safety Controller, see the below links: Wieland Electric Safety Products Free Download of Samos Plan6 SAMOS PRO SAFETY CONTROLLER Safety Training Wieland Electric North America Contact info Note: The video edition was originally released on 07-22-25, and re-released with Audio Podcast Edition on 08-21-25. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Everybody, welcome back to the show. Sean Tierney here from Insights and Automation, and we have a special show for you today. I have Michael here from Wheelan, and we're gonna talk safety PLCs and all kinds of great stuff. But before we jump into that, you know, I haven't had Wheeling on the show before. So, Michael, I'm hoping you can give us a well, not only introduce yourself. I got to meet him this morning before we started recording. But, if you could introduce yourself and then maybe tell us a little bit about your company, and then we can jump into why we're here to talk about these good looking products. So let me turn it over to you. Michael Warren (Wieland): Okay. Great. Well, thank you, Sean. Thank you for having me. I appreciate that. And, yeah, my name is Mike Warren. I'm a business development manager for, Whelan Electric, North America. I've been, with Whelan a couple years now, but, I got over twenty years of experience in the industry. I have a couple of TUV certifications under my belt. I have a TUV functional safety engineer and also TUV certified functional safety expert. In addition to that, I do consulting for safety applications. I teach safety classes. I also teach the CFSE class. And, I do things like, review machine safeguarding, standards, CE marking, risk assessments, remediations, lockout tagout, basically everything that, is involved in in the safety world. These are some of the classes that I cover. So, what we're doing today, Sean, is to talk about, our product. Okay? The the Samuels Pro Compact. And the Samuels Pro Compact is a safety PLC. It's known, by various names, safety controller, brick PLC, whatnot. But it is a compact, as the name implies, safety controller. And in a safety chain, it really is, the keystone to a safety, system. There's always, an input device. Okay. We follow the ILO system. Okay. I for input devices. L for logic, in this case, the Samuels Pro Compact. And an output devices could be contactors, which I have here, in the demo itself. Okay. It could be a, OSSD, inputs from a VFD or robots. Okay? So those qualify as output devices. But the input device is for detection. The large device makes a decision, and the output device executes. And the primary purpose of an output device is to remove energy in an emergency or a, an intrusion, situation. So let's take a look at the product itself. Okay? The Samuels Pro Compact, again, is occupying this spot right here, in the demo itself. It's 45 millimeters. Okay? Very compact. The base system is set up with 20 inputs. Okay? 20 devices. Okay. 20 inputs, it would be, 10 safety devices. Safety device is always redundant. There's two points per safety device. So that device is already set up for 10. There's four safety outputs on it. And the version that I have here in the demo is actually an upgraded version including motion. So not only will it, set up and accept the inputs from some of these safety devices that I have here, for example, like light curtains, I have door switches, I have an e stop, I also have an analog position switch right there that'll detect t