No Ordinary Cloth: Textile innovations in future materials, manufacturing and sustainability

Ep 13. 3D Weaving Yarns into Garments and Zero Inventory Circular Fashion with Beth Esponnette

No Ordinary Cloth: Textile innovations in future materials, manufacturing and sustainability

Show Notes

In this episode of the No Ordinary Cloth podcast, Beth Esponnette, the co-founder of Unspun, shares her groundbreaking innovation in 3D weaving technology that creates garments in a single, seamless piece, revolutionising fashion manufacturing and disrupting the current supply chain. Beth discusses her journey from an assistant professor to a pioneer and founder of Unspun, her challenges in scaling micro factories, and the leadership lessons she learned while captaining Cornell's Nordic Ski team.

She emphasises the importance of transitioning from linear to circular life cycles to address sustainability, reduce overproduction, and the environmental impact of materials like polyester. Beth draws inspiration from influential thinkers and delves deep into the technical aspects, showcasing a visionary approach to rethinking the supply chain in the textile industry. Listen in to discover how creativity and cutting-edge technology can reshape fashion manufacturing for a more sustainable future.

Beth is fascinated by science and art, especially where they intersect: design. She earned her MFA in Design from Stanford University before serving as Assistant Professor of Product Design at the University of Oregon.

Beth has been recognised for her work by Vogue Business 100 Innovators, MIT Technology Review 35 Innovators Under 35, and Adweek Sustainability Stars. Unspun has been recognized by TIME with a Best Invention award twice.

Connect with Unspun

Unspun website [https://www.unspun.io/vega] I Shop for custom fit jeans [https://www.unspun.io/shop/jeans] I Instagram [https://www.instagram.com/unspun.io/]

Resources

Edward O Wilson [https://eowilsonfoundation.org/about-us/e-o-wilson/] I Books [https://fivebooks.com/people/books-by-eo-wilson/]

Neri Oxman [https://oxman.com/mission]

Sapiens: A Brief History of Humankind, by Yuval Noah Harari [https://www.ynharari.com/book/sapiens-2/]

Connect with Mili Tharakan

[email protected] I LinkedIn [https://www.linkedin.com/in/mjtharakan/] I Instagram [https://www.instagram.com/noordinarycloth/] I Podcast survey link [https://docs.google.com/forms/d/e/1FAIpQLSe5dvn2fDBUa8keNkdxKY-5Kac_3JKSOzkdHG0NjtDGKcow0A/viewform?usp=sf_link]

Your support means the world to me! If you enjoyed this episode, consider buying me a coffee [https://www.buymeacoffee.com/noordinarycloth]

Cover art: Photo by Siora, Photography on Unsplash

Music: Inspired Ambient, Orchestraman

More from No Ordinary Cloth: Textile innovations in future materials, manufacturing and sustainability

Oct 11, 2026

Flocking is one of those techniques we have all touched without knowing its name: the velvety surface on a wallpaper, a piece of packaging, a couture garment or a car dashboard. It is made from tiny fibres, electrostatically charged so they stand upright in an adhesive, and for most of its history those fibres have been nylon, polyester or viscose.

Aug 5, 2026

What if the fashion industry didn't have to create waste in the first place? In this episode of No Ordinary Cloth, Mili sits down with textile designer and founder of WEFFAN, Graysha Audren, to explore a radically different way of making clothes: garments that are folded, flat‑packed and "baked" straight into the weave on a jacquard loom.

May 15, 2026

In this episode, we step into very different territory. We leave the factory floor and the chemistry lab behind, pull on our wellies, and head into the wetlands. Our guest is Julian Ellis-Brown, CEO and Co-founder of Ponda [https://www.ponda.bio/] — the biomaterials company turning wetland restoration into one of fashion's most exciting new fibres. We explore why wetlands are one of the most carbon-rich and biodiverse ecosystems on earth, why centuries of drainage have turned them from the planet's greatest carbon store into a significant carbon emitter, and how a farming practice called paludiculture is now allowing farmers across the UK and Europe to bring degraded wetlands back to life — while still earning a living from the land.

May 11, 2026

We're used to thinking about sustainability at the point of purchase: what fibres a garment is made from, whether it's certified or recycled. But the truth is, what we do with a garment after we buy it – how we wash it, whether we repair it, and what happens when it's finally worn out – is just as important as what it's made of.

See all episodes →