Driving Operational Excellence in Manufacturing with Practical AI: Mickey Shaposhnik - Next Plus
AI in ManufacturingShow Notes
Traditional MES platforms were built for a manufacturing world that no longer exists. They assume stable product lines. They assume you have time for lengthy implementations, tolerance for complexity, and operators who can navigate digital forms while running production.
But here's the challenge. Today's manufacturing reality is different: ⇨ Markets demand the flexibility to shift from 1.5-liter bottles to 1-liter bottles overnight ⇨ Low volume, high mix production is now the norm ⇨ Tribal knowledge is retiring faster than it's being captured ⇨ Workers stay 2-3 years, not 20, making traditional training models obsolete
The cost of this disconnect? ❌ Frontline workforce unable to contribute operational intelligence at scale ❌ ROI delayed by complexity, not capability ❌ Two-year deployment cycles for basic systems ❌ Digital initiatives stuck in pilot purgatory
That's why leading manufacturers are rethinking execution from the ground up, shifting from monolithic systems to AI-native, human-centric platforms built for today's workforce reality.
This new approach is effective because it’s built with an AI-native mindset, not a digitized version of paper-based processes
✅ AI-generated SOPs from video, cutting engineering time by 80% ✅ Learning systems that surface troubleshooting guidance from historical fault data ✅ Human-centric design that captures operational intelligence without disrupting workflows ✅ AI-powered interfaces that enable natural interaction; think voice, not dropdowns ✅ Rapid deployment measured in weeks ✅ Scalable without complexity; connect thousands of machines without lengthy integrations
The companies winning today aren’t planning more; they’re executing faster and adapting continuously.
In this episode of the AI in Manufacturing podcast, I speak with Mickey Shaposhnik, Founder and CEO of Next Plus, about how practical, AI-powered frontline execution is redefining operational excellence.
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More from AI in Manufacturing
AI Is Reshaping Industrial Software. Who Wins? | Michael Finocchiaro Will AI simply make established industrial software better, or will it fundamentally change which companies dominate the market? In this episode of AI in Manufacturing, I sit down with Michael Finocchiaro, founder of ThreadMoat Intelligence, to explore how AI is reshaping the competitive landscape of industrial technology, where AI-native startups are challenging established vendors, and what the industrial software market could look like over the next five years. We go beyond the competitive landscape to examine how the underlying technology architecture is evolving, from increasingly composable software and AI-driven orchestration to the changing roles of traditional systems like MES and PLM. In this episode, we explore: Why AI-native startups are challenging established industrial software vendors and where incumbents still have an advantage. How AI is changing traditional industrial software categories, including MES, PLM, and manufacturing data platforms. Why composable architectures and AI agents could fundamentally change how industrial systems are integrated and orchestrated. How manufacturers should think about data ownership, interoperability, and vendor lock-in when evaluating emerging technologies. What the industrial software landscape could look like in five years, including the evolving roles of AI agents, knowledge graphs, and human decision-making. Michael brings a broad perspective from tracking industrial technology startups, interviewing founders, and analyzing emerging trends across engineering and manufacturing software. Whether you're building industrial software, investing in emerging technologies, or shaping your organization's manufacturing technology strategy, this conversation offers valuable perspectives on the shifts already underway and what they could mean for the industry. Learn more: Industry40.tv: https://www.industry40.tv
# AI in Manufacturing Podcast
# AI in Manufacturing Podcast — Show Notes ## Episode: Scaling Industrial Intelligence with the I3X Common API
# AI in Manufacturing Podcast: Episode Show Notes
**Podcast Name:** AI in Manufacturing Podcast **Episode Title:** How to Build AI Solutions That Actually Work on the Factory Floor **Guest:** Renan De Villiers, Founder & CEO, OSS Ventures **Host:** Kudzai Manditereza