Show Notes
Phil Seboa and Ed Fuentes sit down with Melvin Francis, a research-driven engineer and technical marketing leader at BE Services, for a packed conversation on the realities of real-time industrial automation, edge AI, and the technical leaps powering Industry 4.0. Melvin shares his hands-on journey from developing open-source real-time Ethernet protocols in India to driving innovation in Germany’s advanced manufacturing sector.
This episode covers the critical distinction between real-time performance and speed in OT environments, the impact of edge AI on traditional cloud models, and the emerging value of time-sensitive networking (TSN) for seamless integration of IT and OT data flows. Melvin offers firsthand anecdotes, technical clarity, and live walkthroughs—including a look at BE Services’ AIoT edge solution—while discussing practical approaches for modernizing brownfield systems, achieving high-precision motion control, and bridging the skills gap in industrial digitalization. Perfect for engineers, automation leaders, and anyone seeking a practical perspective on the challenges and opportunities of modern industrial networks.
Connect with Melvin on LinkedIn: https://www.linkedin.com/in/melvin-francis/ Connect with Phil on LinkedIn: https://www.linkedin.com/in/phil-seboa/ Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/
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This episode is brought to you by Canary Labs, and Cirrus Link Solutions.
This episode is brought to you by Cirrus Link Solutions and Canary Labs. Cirrus Link: https://unpluggediiot.com/go/cirrus-link Canary Labs: https://unpluggediiot.com/go/canary-labs
Phil Seboa and Ed Fuentes sit down with David Ariens (Analytics For Industry / AVEVA) and Willem van Lammeren (Syensqo) to explore why IT/OT convergence fails — and what organisations actually get right when convergence works.
What changes when the assets you operate stop being centralised and predictable, and start being distributed, intermittent and weather-dependent? The old operations playbook breaks — and most digital programmes are still designed for the old one. Dr Hema Wadhwa, Associate, Data & Analytics | Asset Management and Performance at Aurecon, joins Phil Seboa and Ed Fuentes to talk about building digital asset intelligence for the energy transition. Hema's career is a live map of that transition: she started as a Floating Systems Engineer in global oil and gas, moved through subsea engineering and power generation operations, and now leads digital strategy and analytics for mixed energy asset fleets. Key topics in this episode: - The unplanned career arc — floating production systems and subsea engineering into renewable operations - "Are you here to take my job?" — what digital transformation actually feels like from inside the control room - Why the solution providers have to evolve, not the operators - One gas turbine versus a hundred wind turbines: why renewable fleets break the old operations model - No standard across vendor SCADA screens and UIs, and what that inconsistency costs - Why there is no AI magic without the data groundwork first — and why selling it that way isn't ethical - Cognitive load: lean frontline teams, PDF report fatigue, and tools that land as a burden - OT/IT convergence and the cybersecurity questions that come with opening it up - OEM warranties and whether asset owners really have access to their own asset data - Recording data when it changes, not on a fixed scan rate - One source of truth, different views per role — data presented so it guides a decision - Predicting failures months ahead: cranes, spares, and turning downtime into planned work - BESS as a trading platform, not just another renewable asset - Why the real cost driver is people, and why it only stacks up if it scales across assets