NZ Innovation & Export Podcast

Chris Staal – EC8 | Rethinking Plasterboard Installation With Robotics | Ep 20

NZ Innovation & Export Podcast

Show Notes

What if one of the most labour-intensive parts of building a house could be digitised and largely automated? Chris Staal from EC8 explains how his Hamilton team developed its own measuring technology, software, robotics and delivery systems to pre-cut plasterboard before it reaches site. From roughly 50 measuring-tool prototypes to robotic heads crashing into each other and a rubber mat solving a stubborn dust problem, this episode is a practical look at what real-world innovation actually takes.

Timestamps: 0:00 Introduction 1:19 Automating Plasterboard 5:30 How the Startup Began 11:00 Building the Measurement System 17:46 Solving Production Speed 21:27 Unexpected Engineering Breakthroughs 26:08 Building the Software Platform 28:07 The Logistics Challenge 30:54 What Builders Think 34:33 Patents and Protecting the Technology 35:46 EC8's Business Model 39:18 Turning EC8 Into a Technology Platform 40:48 International Expansion 43:11 Funding Hardware Innovation 46:07 Lessons From Five Years of R&D 47:53 What Keeps a Founder Going 49:50 Contacting EC8

Follow EC8 here: YouTube - https://www.youtube.com/@ec8743 Website - https://ec8.co.nz/

This Podcast is brought to you by Duoplus – The Digital Marketing Agency for businesses focused on growth. Find out more here: https://www.duoplus.nz

Follow: NZ Innovation & Export Podcast: Website - https://www.duoplus.nz/podcast Facebook - https://www.facebook.com/nzinnovationexportpodcast Instagram - https://www.instagram.com/nzinnovationexportpodcast Tik-Tok - https://www.tiktok.com/@nzinnovationandexport

YouTube - https://www.youtube.com/@NZInnovationExportPodcast Spotify - https://open.spotify.com/show/4OJb33uLpmSecvkYVdSKC5 Apple Podcast - https://podcasts.apple.com/us/podcast/nz-innovation-export-podcast/id1883810064

More from NZ Innovation & Export Podcast

Oct 21, 2026

How do you build a $100 million-plus engineering business by solving problems others consider impossible?

Oct 7, 2026

What happens to soft plastic, food and beverage cartons and other packaging that is difficult to recycle? Paul Charteris founder of saveBOARD explains how the company turns this waste into high-performance building materials used throughout New Zealand and Australia. Paul shares the difficult journey of raising around $5 million to establish the New Zealand operation, overcoming resistance to a new construction product, expanding into Australia, and building sustainability into a commercially competitive business model. It’s a practical story about innovation, persistence, circular manufacturing, and creating demand for something that did not previously exist.

Sep 9, 2026

Intellectual property can be far more than a defensive legal tool. IP strategist Kate Wilson from James & Wells explains how innovative New Zealand businesses can use patents, trademarks, designs, competitive intelligence and collaboration to build an edge in global markets. Kate shares stories involving acquisitions, competitor research, overseas manufacturing, employee risk and some expensive IP mistakes, along with practical advice for businesses developing products, technology or other innovations they do not want competitors copying.

Aug 26, 2026

What started with a panel beater building a better horse float for his daughter has grown into a specialty vehicle manufacturer approaching 100 staff. Alyssa Wade, Managing Director of Wade Group, shares how the family business moved from luxury equine coaches into motorsport transporters, prisoner vehicles and the national New Zealand Police contract, while building new technology and expanding into Australia. It is a story about succession, manufacturing, calculated growth and continually finding new problems worth solving.

Aug 19, 2026

What does it take for a Hamilton software company to win major healthcare contracts across New Zealand, Australia and the Middle East?

See all episodes →